The vinyl is a big project and it's backbreaking work cause the pieces are so big and I can't crawl around on the floor if I want to be able to get up again. My knees and back don't like that sort of thing anymore. It's almost done tho and I think once it's put up it will look much nicer than that old vinyl that was there. It was the original vinyl from 1973 and it was crusty looking, heheh. I got the vinyl from this place that sells bolts of vinyl and other odd fabrics. You can check it out at http://www.ahh.biz/products/fabric%20military%20tent%20FTM014.htm . The specs on it are incredible. They say:
Weighs 14 oz. per square yard. It has a grab tensile strength of 340 lbs, a hydrostatic resistance of 500 pounds per square inch and a flame resistance
of 1X1 second (flame will be extinguished in 1 second, when removed from
flame source, if you attempt to set it on fire). Guaranteed for use in
temperature ranges from -40 F (40 below zero) to 150 F; This fabric is
mildew resistant, UV protected, Totally Water Proof and rated for constant
and prolonged outdoor use. It consists of a woven Polyester base fabric
Coated with a Specialized Vinyl. The Vinyl coating on this material is
formulated with an Infrared (IR) blocking substance; designed to make it
almost invisible to aircraft and satellites utilizing Infrared imaging
devices.
I have to say it's pretty easy to hand stitch (I'm using a sewing awl) and I'll find out how it works under the machine once I've got the major seams done. I'm using a heavier weight thread for the hand sewing than I can use with the machine for the seams that are critical. The machine sewing will just be to pretty it up, make it look nice and neat. Also, I checked on the prices and specs for marine vinyl, which is the next best thing. Not even CLOSE to this stuff, but still around the same price per yard. So of course I went with the military vinyl. If you don't believe me, check for yourself!
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